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BY91 Series High Quality Low Voltage Active Power/ Harmonic Filter APF 400V

The BY91-APF Series Active Power Filter (APF) by BaoYu Holding Technology Co., Ltd. is a cutting-edge solution designed to enhance Active Power in Power System stability and efficiency. As an Active Power Electrical device, it dynamically mitigates harmonic distortion, corrects power factor, and stabilizes Active Voltage in Active Power Three Phase systems, ensuring compliance with CQC standards.

    Model Meaning

    APF Model Meaning

    Technical parameters of APF

    Type BY91-APF-100-400/4L
    Rated voltage 400V
    Rated current 100A
    Total harmonic compensation rate >85%
    Power input frequency 50Hz
    Input voltage unbalance degree <5%
    Impulse withstand voltage /
    loss <5%
    Response time <40ms
    Noise <65dB
    Installation and use place Indoor
    Enclosure protection level IP20
    meet the standards JB/T 11067-2011

    The Working Principle of Active Power/ Harmonic Filter APF

    An active power filter is a new type of specialized equipment for power harmonic governance, which is made using modern power electronics technology and digital signal processing technology based on high-speed DSP devices. It consists of two main parts: the command current operation circuit and the compensation current generation circuit. The command current operation circuit monitors the current in the line in real time, converts the analog current signal into a digital signal, and sends it to the high-speed digital signal processor (DSP) for signal processing. It separates the harmonics from the fundamental wave and sends a pulse width modulation (PWM) signal as a driving pulse to the compensation current generation circuit in the form of a pulse width modulation (PWM) signal, driving the IGBT or IPM power module to generate a compensation current with the same amplitude and opposite polarity as the grid harmonic current and injecting it into the grid to compensate for or cancel out the harmonic current, actively eliminating power harmonics.

    The Working Principle of Active Power/ Harmonic Filter APF

    The Harm of Harmonic

    1. increase the electric energy loss in the electric transmission line
    2.can make the capacitor and transformer burned or explode
    3.can affect the malfunction or refusal of a relay protectors and automatic devices
    4.can badly affect the communication quality
    5.Have a serious impact on computer center and medical facilities

    The Harm of Harmonic    The Harm of Harmonic

     

    Technical Advantages

    Green Technology
    • The efficiency reaches 97.2%, saving approximately 6,500 kWh of electricity per year compared with active power filters with an efficiency of 95%.
    • Utilizes a topology-enhanced control algorithm with higher efficiency.
    • Precise model-based thermal design and structural optimization.

     Miniaturization
    • The volume is only 1/6 of that of similar mainstream brands, occupying less space.
    • Innovative installation methods, such as wall-mounted or rack-mounted installation, use fewer raw materials and are environmentally friendly.

     Intelligence
    • Adjustable compensation for a specified number of harmonics; adjustable inductive and capacitive reactive power compensation.
    • Compensates for unbalanced loads in the system.
    • Automatically detects and suppresses system resonance.
    • A full-featured monitoring system.

     Modularization
    • N+1 redundancy significantly improves system reliability.
    • Mass production ensures better quality and reduces single points of failure in the system.
    • Flexible parallel connection to adapt to different working conditions.

     Functional Characteristics
    • Simultaneously filters harmonics from the 2nd to 50th order or selectively compensates for harmonics within the 2nd to 50th order.
    • Response time is less than 300 μs.
    • Employs a full digital control method with 3DSP + CPLD and internationally renowned high-speed IGBTs, enabling closed-loop control for precise harmonic filtering.
    • Applies four-phase line technology to eliminate neutral line current.
    • Automatically eliminates resonance without being affected by changes in power grid impedance and system impedance.
    • Has three working modes: compensating for harmonics only; simultaneously compensating for harmonics and reactive power; and simultaneously compensating for harmonics, reactive power, and load three-phase current imbalance
    • Electronic overload protection.
    • The inverter control is equipped with a fast FPGA and power digital signal processing functions.
    • Modular design, easy to expand.
    • Multi-machine parallel centralized monitoring function and remote network monitoring function.
    • Easy maintenance. Under the required working environment, no maintenance is required if there is no mechanical failure.

    The functions of an active power filter

    APF Wiring Method

    The LOAD end is connected to the load. That is, N is connected to the neutral wire, and L is connected to the live wire. The three E's on the right are grounded, with N connected to the neutral wire and L connected to the live wire. This is the power input end.The wiring method is as follows: Input L is connected to 1, N is connected to 2; Output L' is connected to 3, N' is connected to 4; the ground wire is grounded.

    APF Wiring Method

     

    APF Dimension Diagram

    APF Dimension Diagram

    Model L W H
    BY91-APF-100-400/4L 680mm 530mm 200mm

     

     

     

    Product Features of BY91 - APF - 100 - 400/4L Series APF

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    Modular Design:The ultra-compact design, wall-mounted and rack-mounted structures, as well as precise capacity allocation, can fully meet customer needs and are suitable for applications with limited space and renovation projects. It is easy to transport and replace and can be easily integrated into cabinets. Flexible engineering cabinet designs, plug-in cabinets, IP54 cabinets, and top and bottom cable entry designs are available to meet the diverse needs of customers.

     

     

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    Independent Air Duct Design:The independent air duct design adopts a circuit sealing mechanism, ensuring good heat dissipation performance and equipment safety. This structure not only facilitates installation and maintenance but also makes it easy to replace components, improving the reliability and ease of use of the system. The independent air duct design effectively prevents the intrusion of dust and impurities, extending the service life of the equipment and making it suitable for various industrial applications.

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    Three-level topology technology: The active power filter (APF) based on three-level topology technology has improved power quality and system efficiency. By increasing the output voltage levels, this topology makes the pulse-width modulation (PWM) waveform closer to the ideal sine wave, reducing the ripple current and harmonic content, thereby improving the harmonic compensation effect. In addition, the volume of the filter is reduced, which is conducive to modular design. The inductor loss is decreased, further enhancing the system efficiency. The voltage stress on IGBTs is halved, the switching loss is reduced, and the thermal margin is increased, enabling the system to operate stably at higher switching frequencies. Overall, the three-level topology provides a more efficient and reliable solution for modern power electronics technology.

    Application scenarios of active power filters

    Application scenarios of active power filtersApplication scenarios of active power filtersApplication scenarios of active power filters

                                  Medical equipment                           industrial equipment                communication equipment

    Storage Workshop

    Intelligent APF Storage Workshop     Intelligent APF Storage Workshop     Intelligent APF Storage Workshop

    Production workshop

    Digital APF Production Workshop   Digital APF Production Workshop    Digital APF Production Workshop

    Workshop Vedio

       

     Introduction to Baoyu Holding Co., Ltd
    Innovation drives the quality of power, and intelligent manufacturing leads the green future

    Baoyu Holding Co., Ltd. is a globally leading supplier of intelligent power quality solutions. The company focuses on the research and development and production of Active Power Filters (APF), intelligent capacitors, reactors, and reactive power compensation devices, helping the industrial, new energy, and commercial sectors achieve efficient, stable, and green power management. With technological innovation at its core, through an intelligent production workshop and a digital manufacturing system, the company provides highly reliable products and services to global customers. Its business covers more than 30 countries and regions in Europe, America, Southeast Asia, the Middle East, etc.

    Production Workshop: Precision Intelligent Manufacturing with a Zero-Defect Commitment
    Baoyu's fully automated production workshop is constructed in line with Industry 4.0 standards, integrating cutting-edge technologies and lean management:
    • Intelligent Assembly Line**: Utilizing SMT (Surface Mount Technology) assembly processes, robotic welding, and AI vision inspection, it ensures that the precision of the core components of capacitors and reactors reaches ±0.1mm, and the product consistency is ≥99.98%.
    • Dynamic Aging Test: Simulating extreme environments for 72 hours (-40°C to +85°C cycles), early failure products are eliminated, and the Mean Time Between Failures (MTBF) exceeds 100,000 hours.
    • Green Manufacturing: The workshop integrates a rooftop photovoltaic system, covering 30% of the energy consumption; the metal scrap recycling rate is ≥95%, achieving zero pollution emissions.

     Manufacturing Workshop: Digitally Empowered and Highly Collaborative
    • MES Intelligent Management and Control: It tracks real-time data of the entire production process (yield rate, Overall Equipment Effectiveness (OEE), energy consumption), dynamically optimizing the scheduling efficiency, and shortening the order delivery cycle by 40%.
    • Modular Flexible Production Line: It supports rapid switching from small-scale APFs of 50A to industrial-grade filters of 2000A, meeting customized needs.
    • Clean Environment: A 10,000-class dust-free workshop is equipped with a constant temperature and humidity system (temperature ±1°C, humidity 40%-60%), ensuring zero oxidation of precision electronic components.

    Core Technological Advantages
    • Harmonic Governance: The APF series dynamically eliminates harmonics from the 2nd to the 50th order (THDi < 3%) and is compatible with photovoltaic inverters and Variable Frequency Drives (VFDs).
    • Reactive Power Optimization: The intelligent capacitor group achieves millisecond-level switching, correcting the power factor to 0.99 and reducing line losses by 30%.
    Industry Influence
    Baoyu's products have been successfully applied in scenarios such as steel smelting, automobile manufacturing, data centers, and photovoltaic-wind-storage power stations. They have helped China National Offshore Oil Corporation (CNOOC) Refinery reduce electricity consumption by 25% and increase the voltage qualification rate of a Southeast Asian data center to 99.9%. With the mission of "Zero-Carbon Power, Intelligent Future Control", the company continuously promotes the efficient and low-carbon transformation of power systems.

     

    Business license

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    High-tech enterprise certificate

    Chinese reactor manufacturers      

    ISO management system certification

                                                                                Chinese reactor manufacturersChinese reactor manufacturersChinese reactor manufacturers

    Corporate honors

    Chinese reactor manufacturers

    Chinese reactor manufacturers
        

    Product certification certificate

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    Product testing report

    Chinese reactor manufacturers

     

    Company patent certificate

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    Well-known domestic partners

    Chinese reactor manufacturers

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