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BY89S/450Series Intelligent Combined Low Voltage Power Capacitor Compensation Device Power Capacitor Three Phase Compensation 450V

BY89S/450 SAeries Intelligent Combined Low-Voltage Power Capacitor Compensation Device, also known as the Intelligent Power Capacitor, serves as an intelligent reactive power compensation device for the 0.4kV low-voltage distribution network, aimed at decreasing line losses while also bolstering both power factor and power quality. It integrates modern measurement and control tools, power electronics, network communication, automation control, and power capacitors with various other contemporary technologies. It is characterized by things like better compensation outcome, smaller size, lesser power consumption, money-saving costs, flexible applications, easy maintenance, and a long service life-all of which has been made to match the modern power grid's higher demands regarding reactive power compensation.

    Capacitor Specifications

    Project Parameters
    Kind BY89S/450-30+30
    Compensation method Three-phase co compensation
    Capacity of each group of capacitors(total capacity)(kvar) 30-30
    Normalized Operation Terms Working Temperature -25℃~+55℃
    Relative Moisture 20%~90% at 40℃
    Attitude ≤2000m
    Operation Power Supply Working Voltage AC250V
    The Fluctuation of Voltage ±20%
    Frequency of Operation 50±1.5Hz
    Power Dissipation ≤3VA
     Precision Differency of Measurement Voltage and Current 0.5%
    Power 1.0%
     Energy Factor ±0.01
    Temperature ±1℃
    Protection Time  Blocking Time 5~60s
    Capacitor cutting time 1s
    Reactive power compensation Maximum Number of Connected Devices 31units with controller
    12units without controller
    Electrical safety condition Insulation Resistance of Main Circuit Test voltage 2500V(1min)
    Protection circuit continuity All of earthing components are required to have a secure electrical connection with the grounding screw
    Safety Protection Measures The device’s casing, any metal components that could be energized, and the metal base of electrical elements that require grounding should be reliably electrically connected to the grounding screw
    Protection level IP30
    Sampling and control circuit protection The current circuit for built-in sampling control in the device utilizes dedicated wiring components, with a reliable ground connection at one end

    Model Meaning

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    Schematic Diagram of Intelligent Capacitor Structure

    The structure of an intelligent capacitor is modular. The components in the intelligent capacitor modules are high-quality capacitors, reactors, intelligent measurement and control modules, switching modules, line protection modules, and human-machine interface modules. Modular design allows flexibility and efficiency to the intelligent capacitor in its functioning. The functions of each module are described as follows: 

    • High-quality Capacitors: High-quality capacitors are the main components of intelligent capacitors operating as the devices storing and releasing electrical energy. Reactive power compensation by high-quality capacitors is done for improved power factor, reduced power losses, and stability and efficiency of the power system. High-quality capacitors have a long life and withstands easily withstand voltage.
    • Reactors: Reactors limit current and reactive power. They are often used in conjunction with capacitors in LC circuits to balance the reactive power on the power grid, which helps prevent harmonic generation and improve the system's voltage stability. Reactors also save capacitors from overcurrent and overvoltage.
    • Intelligent Measurement and Control Module: The side of intelligent capacitors consists of the measurements and control module responsible for constant monitoring of some essential parameters such as voltage, current, power factors, and temperature. This module obtains data and processes it so feedback becomes intelligent ready for real-time response in optimizing the capacitor's operating state and maximizing the system's performance.
    • Switching Module: The switching module controls the connection or disconnection of the capacitor by either manual or automatic means depending on the condition within the power grid and the control module's instructions. This module ensures that the capacitor can be put to work almost instantly when the need arises to achieve dynamic reactive power compensation.
    • Line Protection Module: The protection module is in charge of monitoring and protecting the capacitor system and all its connections. If or when abnormal conditions appear on the line, such as overcurrent, overvoltage, short circuit, or heating, the protection module will cut off the power supply, thus preventing further damage to the components, as well as any safety hazards.
    • Human-Machine Interface: The human-machine interface forms an interactive interface for the user and the intelligent capacitor. Through this particular interface, users can, besides other operations, view real-time data, set parameters, monitor the status of the device, and carry out fault diagnosis. This human-machine interface contains a display screen and control buttons, which makes it user-friendly.

    The intelligent capacitor gets its efficient power management, continuous monitoring, and self-adjustment through these modules working together and thereby enhancing the performance of the power system.

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    The impact of intelligent capacitor voltage actions in power systems comprises 

    Power Factor Improvement: Smart capacitors improve the power factor by supplying reactive power and lowering the demand for reactive power from the system. Hence, the voltage is lifted further under the high load and counteracts the effect of voltage drop.

    Voltage stabilization: The smart capacitor reacts fast to disturbances in the load, compensates for the deviation in reactive power, and upholds voltage stability in the power grid. This fast reaction prevents the occurrence of voltage overshoot or undershoot maintaining the stable functioning of the power system.

    Suppress voltage fluctuations: Load fluctuations in power systems can lead to voltage fluctuations. Smart capacitors are introduced to suppress voltage fluctuations through dynamic compensation, thereby smoothing voltage output, which in turn alleviates equipment stress.

    Reduction of voltage losses: Smart capacitors add reactive power to improve the power factor and thus can reduce the voltage losses occurring in transmission lines, resulting in improved transmission efficiency of electrical energy.

    Assistance for the access of renewable energy: When integrated into the electricity grid, smart capacitors support balance in reactive power in the grid to ensure that the voltage remains within acceptable limits and the optimal utilization of renewable energy.

    What is three-phase simultaneous compensation

    Co-compensation in three phase systems. Reactive compensation is the method followed. By co-compensation of the three-phase circuits in a three-phase power system through a compensation device, this means that at once, a shared capacitor bank is employed to compensate uniformly for the reactive power of the load three-phase loads: relevant case is for what happens. The application of this mode is suitable in cases where conditions happen to be such that the load is relatively balanced across the three phases of the supply. Simple structures, low costs, and convenient maintenance are characteristic features of this form of compensation.Core Principles:
     Unified Compensation
    In this co-compensation mode, the three-phase compensating device, like a capacitor bank, is directly connected in parallel to the three-phase supply. The control part identifies the overall requirement for reactive power into the system and manages the capacity in equal amounts for the co-compensating source. 
    Balancing Assumption
    It is assumed to be the case that the three-phase loads would be a symmetric ones, say, motors or three-phase transformers, with the result that the demand for reactive power is almost equal for the three phases, and co-compensation can make a common factor improvement in the power factor.

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    Schematic diagram of capacitor wiring

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    Product Size Table

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    Type W W1 L H The interval between each machine
    BY89S/450-30+30 80mm 50mm 385mm 350mm 50mm

     

    Product component disassembly diagram

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    The smart capacitor's LED LCD display is capable of displaying data clearly; hence, the user can keep track of real-time data at any given time. The button operations are intuitively simple, making it easy for the user to set and adjust parameters, therefore enhancing the usability and operational experience of the device. 

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    This installation bracket of the intelligent capacitor utilizes a sliding plug-in reverse buckle structure, an ingenious design that allows easy and quick installation and uninstallation. This structure provides effective firm fixation but provides the user with the ease necessary to adjust or even replace the equipment whenever deemed necessary, thus promoting flexibility and convenience during installation and adapting to different application scenarios.

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    Smart capacitors embody high-quality components ensuring good performance, reliability, and durability. High-quality components greatly reduce the failure rate and thus increase the lifespan of the equipment while improving its energy efficiency and stability. This minimizes the maintenance costs and downtime. Such high-quality configuration not only helps the general overall efficiency of the power system but also presents the user with a power management solution that is safe and reliable.

    Common Application Scenarios of Capacitors

     

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                                                                              Commercial Plaza                          Electric Power Equipment

    Storage Workshop

    At Baoyu Holding Technology Co., Ltd., an automated storage system, along with temperature and humidity regulation, has been implemented for the capacitor storage facility. This combination facilitates three-dimensional shelving, which allows for high-density and secure storage of capacitor units, leading to a 200% increase in storage capacity. Additionally, the workshop features specialized testing equipment, integrates fire alarms, and incorporates anti-dust and anti-static measures, ensuring zero oxidation and zero product loss. To ensure parameter consistency, samples are collected on a monthly basis.

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    Production workshop

    This main manufacturing facility for capacitors concentrates all efforts on precise production in a cleanroom environment under constant artificial and natural light. This contributes to an ideal working environment in each area of the building. Each area of the workspace is laid out and designed to maximize a smooth and high-yielding production flow. Cross-trained technicians quickly address unexpected challenges in the manufacturing process. By strictly adhering to established procedures and with total cooperation of all functions, the facility has achieved a higher throughput rate with stringent quality conformance. Automated assembly lines are equipped with in-process quality control systems that check dimensional and electrical compliance for every batch. Compliance with ISO criteria equates to conformity with worldwide industrial standards. With near-zero defect responsibility in the workshop, the facility guarantees long product life and custom-made offers that fit customer requirements through the rigorous use of advanced automation and data analytics. Operational excellence has secured the recognition of the facility as the preferred partner in mission-critical power solutions globally.

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    Business license

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    High-tech enterprise certificate

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    ISO management system certification

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    Corporate honors

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    Product certification certificate

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    Product testing report

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    Company patent certificate

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    Well-known domestic partners

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