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BY89S/450 Series High Quality Low Voltage 3 Phase Automatical Control Intelligent 60 KVAR Power Smart Capacitor 450V

The BY89S/450 Intelligent Capacitor combines universal compatibility (Capacitor Universal) with advanced anti-harmonic technology, delivering precision power factor correction for lighting systems, industrial motors, and renewable energy grids. Its square capacitor design (Square Capacitors) maximizes space efficiency while the robust capacitor can (Capacitor Can) ensures IP30-rated durability in harsh environments.

    Main parameters

    Project Specifications
    Kind BY89S/450-40+30
    Compensation method Three-phase co compensation
    Capacity of each group of capacitors(total capacity)(kvar) 40-20
    Standerlize Working Conditions  Operation Temperature -25℃~+55℃
    Working Relative Moisture 20%~90% at 40℃
    Attitude ≤2000m
    Operation Power Supply Standard Voltage AC250V
    Voltage Fluctuation ±20%
    Frequency of Operation 50±1.5Hz
    Power Dissipation ≤3VA
    Measurement Precision Differency Voltage and Current 0.5%
    Power 1.0%
     Energy Factor ±0.01
    Temperature ±1℃
    Protection Time  Blocking Time 5~60s

    The Cutting Time of Capacitor

    1s
    Reactive power compensation Maximum Number of Connected Devices 31units with controller
    12units without controller
    Electrical safety Parameter Insulation Resistance of Main Circuit Test voltage 2500V(1min)
    Protection circuit continuity All earthing components are required to have a secure electrical connection with the grounding screw

    Safety Protection Methods

    The device’s casing, any metal components that could be energized, and the metal base of electrical elements that require grounding should be reliably electrically connected to the grounding screw
    Protection Degree IP30
    Sampling and control circuit protection The current circuit for built-in sampling control in the device utilizes dedicated wiring components, with a reliable ground connection at one end

    Model Naming Rules

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     How BY89S/450 Smart Capacitor works:

    The BY89S/450 Intelligent Capacitor is a cutting-edge, self-healing power capacitor designed for 0.4kV low-voltage grids, delivering precision reactive power compensation to optimize energy efficiency, stabilize voltage, and improve power factor (up to 0.95+). This modular compensation unit integrates four core components:

    CPU Measurement & Control Module:

    • Continuously monitors grid parameters (voltage, current, power factor) and dynamically adjusts compensation via advanced algorithms, ensuring real-time power factor correction and harmonic suppression (up to 50th order).

    Capacitor Switching Composite Switch:

    • Utilizes thyristor-based switching technology for instantaneous, arc-free capacitor bank engagement, achieving ≤20ms response time and extending switch lifespan to 100,000+ operations.

    Self-Healing Power Capacitor (Δ/Y Configurable):

    • Features metalized polypropylene film with self-repairing capability, automatically isolating defects to prevent failures. Supports flexible Δ+Δ or Δ+Y configurations for diverse load demands.

    Integrated Protection System:

    • Built-in overvoltage, undervoltage, overtemperature, and short-circuit safeguards, coupled with a 15kA breaking capacity molded case circuit breaker, ensuring fail-safe operation under extreme conditions.

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    Components of Power Capacitors

    Intelligent Power capacitor is one of the electronic devices used to store electric energy in an electric field. It is typically associated with improved system efficiency as well as the power factor of electrical systems. The major power capacitor components include:

    Capacitor element
    This is the basic component of the power capacitor. The capacitor is typically made out of metalized film or ceramic dielectric material and is responsible for storing the electrical energy.

    Dielectric
    This is the material used to separate two conductive plates between each of them. This provides the insulating barrier. The choice of dielectric is also most critical because it affects the performance and life of the capacitor.

    Conductive plates
    The dielectric material lies between the two conductive plates, and the capacitance of the capacitor depends on the area of the plates, the distance between them, and the type of dielectric used.

    Terminal connections 
    These are the points of the capacitor where the electrical system connects part of the capacitor. They are constructed by different materials, for example, copper, brass, or aluminum and may be built to withstand high currents and electrical stress.

    Enclosure
    Enclosure, which is made of metal or plastic, will cover the capacitor element, and it also keeps the capacitor element from outside like moisture, dust as well as temperature. This is for providing enough insulation and cooling.

    Discharge resistors
    These resistors are connected in parallel with the capacitor and help in discharging the residual charge present in the capacitor when it is disconnected from the electrical system, thereby preventing electrical shock hazards.

    Overvoltage Protection 
    Power capacitors are subject to overvoltage according to electrical transients or surge conditions. In this case, overvoltage protection devices (surge arrestors and fuses) serve to protect the capacitors from damage due to overvoltage.

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    Three-phase simultaneous compensation wiring method

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    Size Table of Intelligent Capacitors

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    Type W W1 L H The interval between each machine
    BY89S/450-40+20 50mm 80mm 385mm 350mm 50mm

    Maintenance of Power Capacitors 

    Power capacitors have various applications in electrical and electronic equipment for the storage of electrical energy and filtering of harmonic frequencies. The maintenance of power capacitors is important for their longevity and performance. Steps to maintaining power capacitors:

    • Inspection: First, visually inspect the capacitors for signs of damage, such as cracks or bulging on the surface. Verify the terminals and connections for corrosion or looseness. Next, examine the environment surrounding the capacitor, looking for signs of moisture, vibration, or overheating.
    • Cleaning: Clean with a soft cloth and mild cleaning fluid if there are signs of corrosion or dirt on terminals or enclosures. Do not use chemical solvents or abrasives, as they may damage the capacitor.
    • Testing: Power capacitors should be periodically tested to verify that they are functioning properly. Testing will indicate any problems in the capacitor's performance, such as low capacitance or high leakage current.
    • Replacement: In case of malfunction, the power capacitor must be replaced. When replacing a power capacitor, one must choose a capacitor with similar specifications (capacitance and voltage rating). Follow the manufacturer's instructions for installation, including connecting wires and safety precautions.
    • Protection: Protect the power capacitors with suitable housing or enclosure from infiltration by moisture, dirt, and other contaminants. Such measures will also reduce the likelihood of electrical shock or fire.
    • Maintenance Schedule: Prepare a maintenance schedule so that the power capacitors are regularly inspected, cleaned, and tested. Such actions will help in early detection of any problems and thus increase the longer life and effective service of the power capacitors.

    The advantages of our intelligent capacitor

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    Dual-Side Ventilation Vents - Enhanced Thermal Management: Optimal Heat Dissipation: The dual-side vents support cross-flow cooling, which reduces internal operational temperatures by 20% as compared to the traditional designs. This elongates the life expectancy of components to more than 100,000 operating hours, even in high ambient conditions (up to +55°C).Dust-Resistant Mesh: Stainless steel filters block particulate ingress while allowing for effective airflow. Dust Resistance: Perfect for Cement Plants, Steel Mills, Mining Facilities.

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    The BY89S/450 Smart Capacitor has an enclosure that protects against very high temperatures and is flame-retardant. This superbly tough housing withstands high temperatures and, considerably, flame propagation and provides the utmost safety in most extreme industrial environments. Corrosion and UV Resistance- The housing is designed specifically to resist corrosion and UV degradation, protecting against chemical exposure and outdoor weathering. This aspect makes the BY89S/450 highly suitable for applications such as oil and gas facilities, solar farms, and coastal installations where harsh environmental conditions heavily influence equipment performance and life.

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    The built-in molded case circuit breaker (MCCB) has very powerful protection functions. Interrupting capacity: The integrated MCCB can instantly isolate faults (short circuit, overload) without external components, thus minimizing downtime and maintenance costs to the greatest extent. Adjustable tripping settings: The protection thresholds for overcurrent and phase imbalance can be customized through the HMI (human-machine interface) or remote interface of the capacitor.

    Application scenarios of intelligent capacitors

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                                                 Urban infrastructure                             Power grid

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                                                                                 Charging piles                            community construction. 

     

    Storage Workshop

    At BaoYu Technology, our state-of-the-art capacitor storage facility is engineered to safeguard the quality and reliability of the BY89S/450 Smart Capacitor Series and other power quality products. this climate-controlled warehouse combines high-density storage capacity, IoT-enabled environmental controls, and 24/7 security monitoring to ensure optimal product integrity from production to global delivery.

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    Production workshop

    This is a processing center for capacitor manufacturers that promotes the manufacture of capacitors in a cleanroom setting that takes advantage of continuous artificial and natural lighting. Such conditions thus create a perfect environment of workability throughout every individual section of the building. The workspace layout and design were strategically placed to facilitate flow and production yield, and cross-trained technicians are called upon to resolve unexpected challenges arising during production. The facility maintains maximum throughput under strict adherence to laid-down procedures, enabling cooperation between all functions involved and ensuring that quality compliance is consistently high. Automated assembly lines feature in-process quality control systems to verify dimensional and electrical conformity for every batch produced. ISO standard compliance means the products comply with industrial operational requirements around the globe. Defect accountability in the workshop is almost at a zero level. Thus, the facility gets assured of products with long shelf life, as well as the capability and flexibility to offer customized solutions derived from advanced automation coupled with advanced data analytics. Thus, through all its operational excellence, the facility today is known as the best partner for mission-critical power solutions worldwide.

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    Business license

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    High-tech enterprise certificate

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    ISO management system certification

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    Corporate honors

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    Product certification certificate

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    Product testing report

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    Company patent certificate

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    Well-known domestic partners

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