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BY89H/450-40+250-15 Intelligent low voltage Integrated 3 phases capacitor 450V

The BY89H/450-40+250-15 Hybrid Compensation Series is a state-of-the-art Controlled Intelligent Capacitor designed to optimize power factor and enhance grid stability. With a rated voltage of 450V, this Lv Capacitor combines centralized and decentralized compensation to deliver unmatched efficiency and reliability, ensuring seamless integration into industrial, commercial, and renewable energy grids.

    Model and Meaning

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    The Parameters of Capacitor

     

    Project Parameters
    Type BY89H/450-40+250-15
    Compensation method Mixed compensation
    Capacity of each group of capacitors(total capacity)(kvar) 40/15
    Normal Working Enviroment  Temperature -25℃~+55℃
    Relative Moisture 20%~90% at 40℃
    Attitude ≤2000m
    Power Supply Power Voltage AC250V
    Voltage Tolerance ±20%
    Frequency of Meachine Working 50±1.5Hz
    Power Consumption ≤3VA
    Accuracy of Measurement Voltage and Current 0.5%
    Power 1.0%
    Power factor ±0.01
    Working Temperature ±1℃

     The Time of Protection

    Blocking time 5~60s
    Capacitor Cutting Time 1s
    Reactive power compensation Maximum Quantity of Linked Capacitors 31units with controller
    12units without controller
    Electrical Safety Measurements

    Insulation Resistance of Main Circuit Test voltage 2500V(1min)
    Protection circuit continuity All earthing components are required to have a secure electrical connection with the grounding screw
    Safety protection measurement The device’s casing, any metal components that could be energized, and the metal base of electrical elements that require grounding should be reliably electrically connected to the grounding screw
    Protection Level IP30

    Product Introduction

    The energy-capable reactive power compensation capacitor is a new generation of reactive power compensation device specially designed for 0.4 kV low-voltage power grids. Through highly integrated design, it integrates a CPU measurement and control unit, a non-inrush current switching device, multiple protection devices, and two (Δ-type) or one (Y-type) low-voltage self-healing power capacitors into an independent and complete intelligent compensation unit. This integrated design not only simplifies the complex structure of traditional reactive power compensation devices but also completely replaces the automatic reactive power compensation system assembled from various dispersed components such as intelligent reactive power controllers, fuses (or miniature circuit breakers), thyristor composite switches (or contactors), thermal relays, and indicator lights.

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    Eleven Outstanding Performances of BY89H/450Series Smart Capacitors

    1. Over-zero Switching: It employs an intelligent circuit that achieves equal-voltage input and zero-current disconnection. In particular, there is no inrush current impact nor operating overvoltage, and no arc reignition occurs during switching. This greatly enhances the equipment's tolerance against voltage and current shocks, with very low power consumption, thus reducing the energy consumption of conventional capacitor cabinets by about 80%.
     
    2. Phase-wise Compensation: It realizes single-phase separate compensation to tackle cases of three-phase load imbalances. It compensates the most reactive phase, thus achieving the best compensation effect.

    3. Energy Savings and Consumption Reduction: Volume is reduced automatically by-half. About a half of land, copper, silver, and engineering plastics are saved as resources. Resistive losses of conductors, joints, and appliances are reduced by about 50%.

    4. Temperature Protection: The capacitor is equipped with a temperature sensor that can reflect internal heating caused by over-current, over-harmonics, excessive leakage current, and high ambient temperature. Then, over-temperature protection kicks in: upon reaching the set temperature limit, the capacitor is automatically disconnected and taken out of service so as to protect the equipment.

    5. Intelligent Networking: A network is automatically formed when multiple intelligent power capacitors are networked. The one with the smallest address code acts as master, while the rest acts as slaves forming a low-voltage reactive power automatic control system. If an individual slave fails, it will automatically withdraw without influencing other slaves. If the host fails, it will withdraw as well and a new host will evolve from among the remaining slaves to form a new system. Capacitors with the same capacity are switched on and off in a cyclic manner while capacitors with different capacities are switched on and off in line with the right compensation principle. It can also connect with a background computer for centralized distribution management via the 485 communication interface.

    6. High Reliability: The controller is removed, and decentralized control is adopted: this removing any chance of total system failure due to controller malfunction. In turn, intelligent over-zero switching orchestrates zero inrush current impact, zero operating overvoltage, and zero arc reignition during capacitor switching. Therefore, the failure rate is one of the lowest, which absolutely resolves the issue of contactors and capacitors being constantly damaged using the traditional method.

    7. Modular Structure: The product is standardized and modularized to replace traditional controllers, air switches, AC contactors, thyristors, thermal relays, and capacitors. These elements are integrated into one unit, with a block-stacking method for cabinet installation. 

    8. Simple Wiring: For multi-capacitor cabinet installation, the workman-hours required have been reduced by more than 60% when compared with the traditional methods. At the same time, the conventional method requires connecting 80% more wires and 80% more nodes. Less wiring also makes for a clean interior of the cabinet, thus permitting faster assembly at the work site.

    9. Convenient Expansion: The product is of a small size and simple wiring. With the apparent increase in power load of electricity users, capacitors can always be increased at anytime. This resolves routing complications and rigidity of the traditional methods; thus, it accounts for enterprise development needs and phased investments.

    10. Convenient Maintenance: It consists of a user-friendly human-machine interface. It displays protection-type actions like overvoltage, undervoltage, overcurrent, overtemperature, and three-phase imbalance. Meanwhile, the intelligent power capacitor self-diagnoses and presents to the display faults in the electronic switches, capacitors, air switches, and intelligent module network communications, making it conducive for fault rectification on-site.

    11. Remarkable Effect: It ensures that the system voltage is stable and within the acceptable limit, improves the power factor, is predictive of the input capacitor, and ensures that no overcompensation occurs to avoid fines due to excessive reactive power. It enhances the active power output of distribution transformers, decreases investment on capacity augmentation, saves energy, and minimizes losses.

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    Protection Wiring Diagram

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    Product-related dimensions

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    Type W L H The interval between each machine
    BY89H/450-40+250-15 80mm 385mm 410mm 50mm

     

     

     

    Product detail pictures

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    Thermal management was increased thereby using heat dissipation grids, which maximize airflow around capacitors thereby lowering their internal operating temperature by 20% and prolonging life with over 100,000 hours. It is suitable for environments with high ambient temperature like industries or even solar farms. The design is also complete with dust-protected stainless steel meshes that block particulate build and still give optimal airflow for consistent performance under extreme conditions.

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    Equipped with accessories for installation plug-and-play, this product reduces the time spent on installation by 50% as it comes with pre-configured mounting brackets, terminal connectors, and wiring harnesses to easily set up in a system. There will be no more additional purchases needed, thus saving money and time. Generally, accessories are designed to be universal so they can fit into most standard DIN rails and cabinet layouts for quick system integration.

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    The gold-sprayed electrode technology offers much better conductivity and durability, for example decreasing the contact resistance by about 30%, which enhances energy transfer efficiency with minimal power losses. It is simple to state that. It does provide corrosion resistance and prevents oxidation, ensuring a reliable outcome in humid or corrosive environments, such as in coastal areas or chemical plants. Besides all, with metallized film, gold-sprayed electrodes also allow fast defect isolation with voltage spikes, increasing the longevity of capacitors.

    Usage scenarios

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    Industry                Power grid              Steel mill

    Storage Workshop

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    Production workshop

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    Choosing Baoyu means choosing peace of mind

    Baoyu Holdings Co., Ltd. is renowned in the manufacturing of intelligent wholly controlled power quality products-active power filters, static var generators, intelligent capacitors, power capacitors, reactive power compensators, composite switches, capacitor contactors, thyristor switches, reactors, etc. High quality of the products creates a presence in the international market exporting to more than ten countries, including countries in Europe, America, Southeast Asia, and the Middle East. The products have vast applications in reactive power compensation and harmonic control cases, for instance, factories, petrochemicals, coal mines, metallurgy, ships, airports, solar and wind power generation. lt has well been running for a long time in several key projects in China.

    At BaoYu Holding  Co., Ltd., the factory for capacitor storage uses top-of-the-line temperature and humidity control and has a totally automated warehousing system using very innovative shelving storage for three-dimensional, high-density secure storage of capacitor units. This whole new storage facility increases storage capacity by 200 percent-with no possibility of oxidation or loss of products, thanks to specialized inspection equipment, all incorporated into fire alarms and dust/anti-static precautions. Parameter stability is also checked through monthly sampling. 

    Complementary to this is our cleanroom facility, which houses all operations from compounding where precise material formulation takes place to the production floor where new products are manufactured. Daylight illuminates this process clearly, and natural light is complemented by artificial light to create the ideal workspace. The plant layout has also been planned to ensure maximum efficiency with solid swift movement through the facility for high yields with cross-trained technicians available to respond promptly to any manufacturing challenge. Automated assembly lines with in-process quality control systems ensure dimensional and electrical compliance for each batch of works while ISO standards ensure compliance with world industries. 

    By combining advanced automation, data analytics, and rigorous quality protocols, we achieve near-zero defects, delivering long-lasting products and custom solutions tailored to customer needs. This operational excellence has established BaoYu as a trusted partner for mission-critical power solutions worldwide.

     

    Business license

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    High-tech enterprise certificate

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    ISO management system certification

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    Corporate honors

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    Product certification certificate

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    Product testing report

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    Company patent certificate

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    Well-known domestic partners

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