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BY82J S/480-40/P7 Series China Newest Intelligent Anti Harmonic Low Voltage Power Capacitor Three-Phase Reactive Power Compensation Intelligent Integrated Power Capacitor

Enhance power system efficiency with BY82J S/480-40/P7 Anti-Harmonic Intelligent Capacitors, designed for 480V applications to address Power Quality Harmonics and optimize energy consumption. This advanced Capacitor Harmonic Filter integrates Anti-Harmonic technology to suppress 5th, 7th, and higher-order harmonics, ensuring stable operation in industrial and commercial environments. As a leading Power Quality Device, it combines AC Current Capacitor modules with precision-engineered reactors (7% impedance) for dynamic reactive power compensation, reducing line losses and improving grid reliability.Developed by Baoyu Holdings in collaboration with top research institutions like Shanghai Jiao Tong University, these capacitors feature smart over-zero switching, temperature protection, and phase-balancing capabilities. Ideal for applications in manufacturing, data centers, and renewable energy systems, the BY82J series supports Power Quality Harmonics mitigation while ensuring compliance with stringent electrical standards.

    Model Meaning

    Model Meaning

    Main parameters of capacitors

    Model BY82J S/480-40/P7
     Operation Power Supply  Working Rated Voltage 480V
    Voltage Discrepancy ±20%
    Power Frequency 47.5~52.5Hz
    Power Consumption <5W(When cutting off the capacitor)
    Measurement Deviation Voltage ≤0.5%(Within the range of 80-120% rated voltage)
    Current ≤1%
    Temperature ±1℃
    Reactive Power Compensation Situation Capacitor Switching Interval Time >10S
    Reactive Capacity Single unit ≤50Kvar (three-phase), ≤30Kvar (split phase)
    Online ≤31units
    Reliability Specification The Accuracy of Control  100%
    Control Allowed Number of Times 1 million times
     Capacitor Capacity Attenuation Rate of Working Time ≤1%/year
    Attenuation Rate of Capacitor Capacity Switching ≤0.1%/10000 times
     Annual Failure Rate ≤0.1%
    Environment  Surrounding Environment Temperature -40℃~+40℃
    Relative Humidity 40℃,20~90%
    Altitude ≤2000m
    Electrical security The electrical gap and creepage distance, insulation strength, safety measures, short-circuit isolation, and implementation and control circuit protection all adhere to the relevant stipulations of the Chinese power industry standard DL/T842-2003 “Conditions for Use of Low Voltage Parallel Capacitor Devices.”

    Introduction to BY82J S/480-40/P7 Anti-harmonic Capacitor

    This top-of-the-line set of BY82J S/480-40/P7 Series Anti-Harmonic Intelligent Capacitors has been produced by Baoyu Holdings Limited. It is the very best considering its function as a Power Filtering Capacitor for 0.4kV low-voltage power systems (480V rated AC Capacitor Voltage). In the aspect of grid stability and energy efficiency, the capacitors incorporate harmonic suppression and reactive power compensation. Engineered with 7% reactance rate technology, they reduce 5th and higher harmonics hence reducing harmonic distortion and minimizing the risk of resonances in Power Systems in Series Capacitor configurations.

    This AC In Capacitor with Anti-Harmonic Intelligent Capacitor technology uses zero-crossing switching enabling inrush currents to be completely eliminated, further providing an exceptionally smooth AC Current Through the Capacitor while increasing equipment longevity. It employs the design of a self-healing capacitor, which automatically heals minor dielectric faults and therefore improves performance against rigorous conditions in industrial and commercial facilities that suffer from excessive harmonic interference.

    Anti-harmonic Capacitor

    Action Principle of Each Component: Intelligent Components

    Every electronic component in intelligent devices has been styled industrial-grade and applied to operate within very wide temperature ranges, wherein all such components are per se performance in temperature extreme and harsh electromagnetic environments. Extended periods can be counted for the reliability of their functioning without referring to intermittent work.

    Zero Crossing Switching Synchronous Switch Technology Based on Mechanical Contacts

    The analysis of mechanical contactors, contactless thyristors, and composite switches has been carried out by the company. The development or rather practical operation experience over the years has helped them in developing a technology that is right new generation of microelectronic software and hardware-based effective handling of contacts of mechanical electromagnetic relays independently. Synchronous switching technology for zero crossing and low-voltage power capacitors based on mechanical contacts ensures that their closure occurs when the AC voltage across them is zero, and opening occurs when the AC current is zero. The above-mentioned technique reduces system voltage due to inrush current at the time of capacitor input, equipment losses, and further increased lifespan of capacitors.

    Dry Series Reactor

    The product dry series reactor uses imports from high magnetic flux materials. Therefore, it is lightweight, compact, and energy-efficient with low temperature rise and minimal noise. It is also equipped with a thermal relay to monitor temperature and signal above the preset temperature threshold.

    Micro Current Sampling Transformer

    The current sampling for the capacitor employs a micro transformer with a permalloy core that provides highly usable linearity, high-frequency characteristics, and minimal deviation in current measurements and current-type protection to ensure their fidelity and stable output.

    Fast Circuit Breaker

    This rapid circuit breaker is a molded case circuit breaker that opens to 10 times rated current in 100 ms. It is meant to take care of any speedy current switch-off and is the only protection mechanism incorporated into upstream switch tripping. It also acts as the power connection terminal and the main power switch.

    Anti-harmonic Capacitor

    Basic Functions of  Anti Harmonic Capacitor

    Harmonic Filtering Function

    • Effectively suppresses harmonics and surge currents, forming a low-impedance path for harmonics. This would minimize the overload on capacitors, prevent the aging of the insulation medium, reduce its self-healing capacity, and shorten its life. Adopted an electromagnetic zero-crossing switching device that can accurately switch on zero voltage and switch off at the zero current, causing the least switch-on surge.

    Signal function

    • Distribution Voltage, Current, Reactive Power Measurement, and Power Factor Measurement .
    • Automatic measurement and calibration of CT phase and turns ratios; internal temperature and current measurements per capacitor.Capacitance switching state, over/under compensation status, single-phase under-over voltage signals; signals for protective action type and self-diagnosis fault type.

    Communication Function

    • The capacitor and controller are connected via RS-485 communication to upload significantly greater amounts of sampled data and information for communication with external monitoring terminals, forming a system for operation.

    Network Feature

    • Provision as regards network communication and wireless network communication. 

    Intelligent networking

    • Automatic detection and tracking of reactive power changes in the system and thus the automatic switching of capacitor banks; capacitors of similar capacity would switch in and out in a cyclic order, while capacitors with different capacities would switch based on appropriate compensation principles; they would switch on depending on first-in-first-out and switch off in first-out-first-in order; capacitors with lower operating temperatures would be prioritized for switching on, while those with higher temperatures would be switched off first; upon the state of stability of the compensation condition, capacitors will be switched over at 15 minutes interval all the time so as not to allow a single capacitor too long operation. 

    Faults Self-Diagnosis Function 

    • The smart control component of the capacitor is capable of self-testing numerous operating parameters of the device itself and, once the self-test finds a fault, it has the systemic rapid response mechanism turning it off.

    Product Wiring Information

     

    Anti-harmonic Capacitor

    Anti-harmonic Capacitor

    Product Size Information

    Schematic Diagram of Anti - harmonic Capacitors Wiring

    Type H(mm) Capacity
    BY82J S/480 - 40/P7 425 40kvar

     

    Details reveal quality

    Anti-harmonic Capacitor

    Highly temperature-resistant flame-retardant casing ensures the safety of the equipment while contributing to its stability and reliability in high-temperature conditions. The FLPP material's noncombustibility helps to reduce the occurrence of overheating failures while allowing good performance under very severe working conditions. Flame-retardant properties improve the capacitors' lifespan since the products come in various types and are more than able to withstand the hostile industrial environment in which they operate, satisfying modern-day power systems' demands for safety and durability.

    Anti-harmonic Capacitor

    With a 485 serial interface installed on the intelligent capacitor, its applications seem limitless. The said interface transmits not only the switch-on and switch-off current signals but also other data through the 485 communication. In this way, mutual cooperation is ensured among the equipment, and with other intelligent devices and systems duly represented under the umbrella of this particular standard. Together, the two independent functions allow the intelligent capacitor to monitor and analyze the status of the power parameters real time, delivering accurate data on the state of operations required for remote monitoring and management. 485 communication also remains robust and glued on the industry level of interference, thus providing its functionality in complex industrial environment and simultaneously ensuring reliable and stable data transmission in bolstering intelligence and operational efficacy of the entire power system. 

    Anti-harmonic Capacitor

    The intelligent capacitor features a grid design for heat dissipation, which improves heat management through air inlets and outlets located on either side of the unit. This promotes efficient airflow circulation, ensuring that the heat generated during operation will be effectively dissipated by the equipment, thus maintaining a steady operating temperature that extends product life expectancy and reliability. The aforementioned superior heat dissipation design prevents overheating during high-load or high-temperature situations while allowing safe and efficient operation of the equipment.
     
    Usage scenarios
     
    Usage scenarios of Anti-harmonic CapacitorUsage scenarios of Anti-harmonic CapacitorUsage scenarios of Anti-harmonic Capacitor
                                         Urban construction                      Medical equipment                           Power grid

    Storage Workshop

    Intelligent  Storage Workshop     Intelligent  Storage Workshop     Intelligent  Storage Workshop

    Production workshop

    Digital Production Workshop   Digital Production Workshop    Digital Production Workshop

     

    Workshop Vedio

    Baoyu Holding Co., Ltd has become a mature high-tech manufacturing enterprise specializing in optimization and control of power quality and harmonics. It is situated at  Zhejiang. It would provide clients around the globe with fully-fledged solutions in reactive power compensation and harmonic control. Its products reach more than a dozen countries spread over Europe, the United States, Southeast Asia, and the Middle East from poses a worldwide vision for the customers and industry applications, such as factories, petrochemicals, shipbuilding, and new energy power generation.

    Production House 
    The company now possesses all modern mold center and R&D centers in advanced technology, fully automated production lines, and intelligent digital testing equipment. The new manufacturing workshop is modular and focuses on active power filters, static VAR generators, and intelligent capacitors as core products. The introduction of industrial robots and precision machining equipment make the workshop qualified for up scaled production for high-precision components. The workshop is strictly compliant with international standards (such as ISO 9001) and works with renowned close collaboration with domestic universities like Jiaotong University for continuously optimizing the production process and thus the ultimate stable and reliable product performance.

    Quality Inspection Workshop

    This is the main step in the broad range coverage that culminates into making quality happen in the company. The quality inspection workshop is equipped with high-precision testing equipment such as harmonic analyzers and dielectric strength testers. For each product, full-lifecycle tests covering harmonic suppression efficiency, reactive power compensation accuracy, and adaptability to environment are performed. A traceable quality record system has been set for certification compliance of products. Besides, the laboratory cooperates with universities for solving technical issues in case of complex operations and provides suitable overseas customers with tailor-made solutions.

    Business license

    Baoyu Holding Co., Ltd

    High-tech enterprise certificate

    Baoyu Holding Co., Ltd      

    ISO management system certification

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    Corporate honors

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    Product certification certificate

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    Product testing report

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    Company patent certificate

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    Well-known domestic partners

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